Acrylic & Plastic Laser Cutting in Sydney
KF Plastics offers precision acrylic laser cutting from our Moorebank factory, cutting to your artwork in sheets up to 3050mm x 1530mm. Cast acrylic laser cuts with a flame-polished edge straight off the machine, so most parts need no secondary finishing.
We cut for sign shops, retail rollouts, architects, museums and manufacturers across Greater Sydney, from Parramatta and the Inner West to Liverpool, Campbelltown and the Eastern Suburbs. Most jobs are ready in 3–5 business days, with rush turnaround available.
Laser Cutting Specifications
| Maximum sheet size | 3050mm x 1530mm |
| Maximum acrylic thickness | 20mm |
| Cutting tolerance | ±0.5mm up to 1000mm; ±1mm from 1000–2000mm; ±1.5mm over 2000mm |
| Minimum part size | 5mm |
| File formats | .AI, .EPS, .DXF, .DWG, STEP, .SVG |
| Turnaround | 3–5 business days standard, rush available |
| Minimum order | $50 + GST |
| Collection | 1/405 Newbridge Rd, Moorebank NSW 2170 |
Acrylic expands and contracts with temperature — around 2mm over a 3 metre length across a 10°C change. Allow for movement in press fit or assembled designs. For material thicker than 20mm, or materials that char rather than cut cleanly, see CNC routing.
Materials We Laser Cut
We specialise in plastics, and cut a limited range of timber-based sheet as well.
- Cast acrylic (Perspex) — clear, coloured and opal, to 20mm. Laser cuts with a flame-polished edge and engraves white.
- Acrylic mirror — for signage, displays and decorative panels.
- PETG — where impact resistance matters more than optical clarity.
- Polypropylene — for retail POP, statonary and low cost components.
- MDF and plywood — for push-through illuminated signage and prototyping.
- Veneer and cardboard — for models, packaging prototypes and mock-ups.
We don’t laser cut polycarbonate, PVC or extruded acrylic — polycarbonate discolours at the edge, PVC releases chlorine gas, and extruded acrylic melts rather than cuts cleanly. We stock cast acrylic for exactly this reason. For these materials, CNC routing is the answer.
What We Laser Cut For
Signage and Display
Storefront signs, push-through letters, logos and event displays. Laser cutting gives crisp edges and clean detail on lettering that routing can’t match at small
sizes.
Retail and Point of Sale
Custom displays, brochure holders, riser blocks and stock stands — including production runs for retail rollouts. See our work
with Sydney retailers.
Architectural Features
Decorative panels, screens, facade elements and feature walls, cut to architect’s drawings.
Component Manufacturing
Precision parts for electronics, machinery and medical equipment where tolerance and batch consistency matter.
Prototyping and Product Development
Single prototypes through to small batch runs, with fast turnaround for iteration.
How It Works
- Send your artwork. Upload vector files via our quote form or email them. No vector artwork? We can prepare files for cutting for a small fee.
- We quote and confirm material. We’ll advise on thickness, grade and whether laser or routing suits the job.
- We cut. Test cut on offcut first, then production. Engraving,line bending and polishing can be done in the same job.
- Collect or delivered. Every piece inspected before it leaves. 3–5 business days standard.
Why Sign Shops and Fabricators Use KF
- We stock the material. No waiting on a sheet supplier — we cut from our own stock of cast acrylic, PETG and mirror.
- 50+ years in Sydney. Family-owned, Moorebank based, supplying fabricators and sign shops since the 1960s.
- One job, start to finish. Cut, engrave, bend, polish and assemble in house rather than across three suppliers.
- Small jobs welcome. $50 minimum — we cut one-off prototypes as readily as production runs.
Customer Testimonials
The lady, Geeta at the front desk is really supportive and helpful.
They cut panels on the spot whatever sizes needed. If you urgently need perspex to cut, this is a right place to be.
Highly recommend.
Fantastic company to work with, professional and helpful staff
Quick turnaround and they were able to cut sheets on the spot within a few minutes. Staff were really friendly and professional, and the prices were fair.
Frequently Asked Questions About Laser Cutting
Clean with a mild soapy warm water solution using a soft cloth or sponge. Never use window cleaners (like Windex) or abrasive scouring pads, as these will damage the surface. For best results, use a specialized plastic polish like our antistatic cleaner. For a complete step-by-step guide and expert tips, please read our full article on How to Clean Acrylic Sheet: A Guide to Maintenance and Care
Acrylic is 50% lighter than glass and has much higher impact resistance. It also offers better optical clarity, transmitting 92% of visible light compared to glass’s 90%.
There is no actual difference in the material. Perspex® is a brand name for acrylic (polymethyl methacrylate). Whether you call it Acrylic, Perspex, or Plexiglass, you are referring to the same high-quality plastic.
While they look identical, they have different properties. Cast Acrylic is made by pouring liquid into a mould. It is harder, better for machining and laser cutting (it engraves white), but has slightly variable thickness tolerances. Extruded Acrylic is pushed through rollers. It has very consistent thickness and is cheaper to make in markets of high demand, making it ideal for glazing, but it can melt if laser cut or drilled at high speeds. We primarily stock Cast Acrylic for its superior fabrication qualities
Turnaround depends on job size, but most small to medium runs are ready within 3–5 business days. Rush jobs can often be arranged, just contact us to confirm lead time.
Absolutely. Our team can check and prepare your files for cutting, ensuring proper line weights, spacing, and vector paths. We can also convert your design to a suitable laser ready format if required (charge may apply).
We specialise in plastic laser cutting, including acrylic (Perspex), PETG, MDF (for push through signage) and polypropylene. We also engrave certain coated metals and laminates, depending on the project requirements.
Our laser can cut acrylic and Perspex up to 25 mm thick with smooth, flame-polished edges. For thicker materials or other plastics, we can advise whether CNC routing is a better option.
We accept vector files such as .AI, .EPS, .DXF, .DWG, STEP and .SVG. PDF and high resolution .JPEG files can also be used for reference, but vector artwork gives the best precision and cut quality.